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SHAYAN MUKHERJEE 180 M G Road

Kolkata – xxxxxx

+91 9xxxxxxxxx

shayan@abc.com

OBJECTIVE:

Intend to build a career in Leading Corporate with committed & dedicated people, which will help me to explore myself fully and realize my potential. Willing to work as a key player in Challenging & Creative Environment

PROFESSIONAL SUMMARY & SKILLS:-

· 8 years of experience in Management, Operations, Production, Safety, Systems, Quality Assurance, R&D, Planning, Business Development in FMCG Food/Beverage manufacturing Industries-FMCG OPERATIONS

· Proficient in processing, strict adherence to OE(Operational Excellence), ISO 9001 Quality Management systems, ISO 14001 Environment & ISO 18001 Safety Management systems, ISO 22000 Food safety Management,Facility Management, and GMP, GHP, 5S, BEC, KAIZEN, RCA, KPI.

· Handled Production, Operations, Quality Assurance, R&D on various processing, packing lines in various Food Industries

· Passionate about Operation Management, People Management,, Training&Development, Management System & Policy Implementation

· Supervising a Operation Team,Day to day Production Activities and on-the-job training to them for effective operations

· Application of concepts like productivity, utilization, OEE, SLE, kaizen, TPM, workflows, line balancing, Yield, ERP etc

· Successfully managed in shop floor production environment, man-managerial issues

· Successfully handled People management, man, method, material issues

· Training& Development of Associates for smooth Operation, safety &better productivity and Quality

· Good organizer, Team Leader,Motivator ,Good learner, Team player, good communicator, Problem solver. Flexible for any environment

· Knowledge of TPM, 5s, SLE, Six Sigma, Lean, Kaizen, OEE, KPI, ERP, RCA, OE etc

Work Experience:

1. Working in ABC India, ABC Beverages Pvt Ltd, Bangalore as a Executive-Operation/Manufacturing from February 9^{th 2011}to till date.

ABC, world class Beverage manufacturing industry.World, s NO:-1 Brand

Role and Responsibilities/KPI:-

· Overall Responsibilities of independently handling the Operations

· Beverage Manufacturing-Planing, Execution, Control

· Leading the Operation Team Through OE Tools

· To achieve KPM of Safety, Quality, Efficiency, Productivity and Cost

· Batch Preperation and meet sku wise volume requirement in shift

· Management system implementation (ISO 9001, HACCP, TCCQS, ISO 14001, ISO 22000)

· Cost Management, Reduce the waste

· Down time Reduction & Drive SLE of the plant, Trouble shooting, Target SLE>80%

· Responsible for online-Quality Assurance Activities

· People management, Man power planning, Man-Management issues handling

· Facility Management

· Co-ordination with various departments, Store, Shipping, Maintenance, HR etc

· Drive daily routines DMS walk through &weekly Performance tracker. Drive safety culture in the plant, workers safety

· Drive continuous improvement projects in the plant,TPM Implementaion in Plant

· Training and Development of Entire Operation Team

· Policy Implementaion,System Documentaion

· Internal Auditor,and External System Audit Handling and Documentation

· Responsible for maintenance of machines, planed periodic maintenance activities

· Man. Machine, Material, Method, issues handling and management

· Integrated Quality Management System implementation in the plant, compliance to GMP/GHP/6S/BEC

· Drive system and audits, compliance to systems audit and kore requirements.

· Trouble-shooting and problem solving through appropriate quality tools

· BPQI, PCQI, CRC, WUR, TIR achievement. Yield updation, CAPA for customer complaints

· Timely& accurately reporting of any process deviation and corrective action and Preventive action, day to day activities to QAManager/Production Manager and Factory Manager

2. Worked at ABC FOODS.LTD, Bangalore as a “Shift Officer” in Ready to Eat Foods division and RTD Division from 15^th January 2008 to February 2011

Leading MNC food manufacturer, Acquired by ABC FOODS Norvey in 2007, one amongst the

Top five processed food manufacturers in India.

Roles and Responsibilities:-

Production/Operation management:-

· Overall Responsibilities of independently handling the Operations

· RTE Foods-Division in charge.and assisting other Divisions

· Monitoring, Supervision The all Production/QA activities

· Controlling and Monitoring Online Production, Quality Assurance activities

· Responsible for monitoring and controlling whole process from raw materials to finished goods at various stages until packed

· Scheduling, training, Motivating and Initiating operation team for better productivity and quality

· Monitoring GMP, waste disposal, and GHP, SSOP, Personnel, plant hygeine in the plant

· Mentoring and monitoring sub-ordinates and ensuring smooth flow of operations on shop floor

· Online Raw material, Packaging material analysis.Gulab jamun, Rasogolla Can Testing

· SOP implementation in all areas and Cleaning and sanitization Program

· Responsible for Batch mixing and Physio-chemical analysis of batches and filling

· Waste reduction, yield improvement, Productivity and Quality

· Assisting ISO 22000,HACCP, FSMS implementation in the plant & conduct internal audits

· Documentation & External ISO 22000 Audit handling

· CAPA (Corrective action and Preventive action) work out for customer complaints

· Timely & accurately reporting day to day Operation activities to Operation Head

3. Worked at BALAN NATURAL FOODS PVT LTD, Bangalore as a “Production Executive” from 18^th March 2007 - January 2008

Balan Natural Foods pvt ltd, a manufacturing unit of mango and different fruit juices under brand name Miruna and B natural in Tetra pack and pet bottles, and also co-packing with KMF Nandini flavored milks

Production Management:-

· Managing the production in the plant, include production planning, Execution, and control

· Batches Preparation, Filling and packing.

· Co-ordination with other departments, QA, Purchase, Maintenance to achieve planed production.

· Daily, Weakly, Monthly submitting Production Reports to Production Manager and Factory Manager

· Monitoring in processing, Filling, Packing and implementing new plans to improve the process and to make use of full capacity of the plant and better productivity and Quality

· Training & Development of team for Smooth operation in the plant

· Conducting OJT HACCP, FOOD safety, GMP training to all workers and supervisors

· Managing production related tasks including planning, control, & trouble shooting for achieving the planed periodic schedules

· Analyzing various Process/applications and recommending process modifications and equipment calibrations/validations to enhance operational efficiency

4. Worked at ABC Exports pvt ltd, Mangalore as a Assistant Operation Manager from 18^th julai.2006- March 2007.

M/S Aditya Exports pvt ltd is manufacturing unit of Sea food Products under the brand name Fish boy. Exporting Products to Countries like china, Japan, Korea, Africa, etc

· Production planning, Execution and control & Reporting to M.D

· People management, Material management, Facility Management

· Food safety Training &HACCP and FSMS implementation in plant

5. Worked at ABC FRUIT Processing Pvt Ltd, Mangalore as a “QA/Process- Executive” from 26^th April 2005-13^th July 2006

Megha Foods pvt ltd is a manufacturing unit of mango and different fruit juices and milk shakes, squashes under brand name “SIP ON” in pet bottles and 200ml glass containers and Tetra pack

· Plant set up, Implementation of Production-QA/Operation Activities

· Formulation and Research and Development of various Fruit juices

· Implementation of ISO 9001 and HACCP,Management system in plant

· Reporting to Food consultants and Managing Director

KEY ACHIEVEMENTS:

¨ Minimized and controlled wastages and loses to substantial lower levels through team work

¨ Customer complaints Reduction, Waste reduction in process and maximize the profitability.

¨ Motivate/Train the Employees and get the better productivity and Quality and reduce cost.

¨ Nominated as Deputy Management Representative for ISO 9001-2000 Certification for Megha fruit processing pvt ltd ,Mangalore.and Implemented system and got cerification

¨ Nominated as Deputy Team Leader for HACCP Certification for Megha Fruit processing pvt ltd,Mangalore and Implemented system and got certification

¨ Organizing, Training &Development of employees. People Management

¨ External ISO 22000,Food safety Auditors handling and close the NCs

EDUCATIONAL QUALIFICATION:

COURSE	BOARD/UNIVERSITY			YEAR
		M.B.A	ABC university, -Bangalore (HR/Production)		2008-2010
		B.sc(Comp Science)	Mangalore University		2001-2004
		Higher secondary	II P.U.C(Science),Bangalore		1999-2001
		S.S.L.C	Board Of Secondary Education, Karnataka		1999

¨ Professional Course- Certified Human Resource Management Professional (C.H.R.M.P) from Ripples Learning Institute Bangalore-2010

¨

Completed Certification Program with Practical training & Hands on experience on - Core HR Domain Areas, Manpower Planning, Recruitment Process, Training & Development, Policy Implementation, Compensation & Benefits, MIS Reports & Advanced Excel Reports, PMS & GD, SWOT Analysis, Competency Mapping,ER Management,P.F., E.S.I & P.T, Payroll Processing, Income Tax, Tax Planning for Employees, TDS on other payments.

TRAINING UNDER GO:-

· OE(Operational Excellence) Training conducted by Coca -Cola India

· TPM,Safety Training Conducted by Coca-Cola India

· Training on PME Performance Management Execution conducted by Coca-cola India

· Training on 5s,BEC,Safety Tools conducted by Coca-cola India

· TCCQS,KORE REQUIREMENTS,FSSC ,OE, Training conducted by Coca-cola India

· ISO 22000 ,FSSC,PAS Trainig conducted by Coca-cola India Bangalore

· Team Building Training conducted by CETC at MTR Foods Bangalore.

· ISO 9001 Management system &HACCP Training conducted by SGS India LTD at Megha Fruits.

PERSONAL PROFILE:-

Native Place Udupi-Mangalore-(Karnataka)

Marital status Single